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Employment Type
Full-Time
Education/Experience Requirements:
- Minimum Associate Weld Engineering Degree
- AWS Certified Weld Inspector
- 7 Years Previous Robot Welder Programmer, Set-up and Operator Experience
- 7 Years Previous Manual Weld Experience
- Experience with Pipe/Tube Welding
- AWS D1.1 Weld Certification Preferred
- Previous Manufacturing experience
- Able to Pass Testing Requirements
- Weld Helmet Required (Helmet supplies provided by company)
Knowledge, Skills and Abilities Requirements:
- Knowledge and use of inspection equipment including calipers, micrometers, indicators, bore gages, height gages, etc.
- Knowledge of reading blueprints, diagrams and schematics
- Knowledge of understand geometric tolerances
- Skilled in writing Robot Weld programs
- General understanding of grades of steel, aluminum, cast iron, etc.
- Ability to problem solve and to multi-task and support and organize various projects at the same time
- Knowledge of relative safety standards and willingness to use protective clothing (helmet, face-shield, gloves, jacket, etc.)
- Ability to maneuver large, heavy parts with overhead crane
- Ability to withstand exposure to extreme heat
- Ability to work in an environment that has some dirt and dust, weld fumes and moderate noise
- Ability to interact professionally with customers, vendors, visitors and co-workers.
- Ability to work independently
- Ability to read and comprehend technical information at a 12th grade level
- Ability to take initiatives to improve efficiencies and procedures
- Any other knowledge, skills or abilities needed to successfully perform the duties of the position
Job Description:
· Review the product standard to be used, together with any supplementary/customer requirements.
· Review the parent material specification and welded joint properties, like quality and acceptance requirements for welds.
· Review the location, accessibility, and sequence of welds, including accessibility for inspection and non-destructive testing.
· Review the drawings, weld profile the dimensions and details of joint preparation and completed weld.
· Establish appropriate procedure specifications for welding and allied processes.
· Authorize the welding procedures, the method and establish range of qualification.
· Establish the sequence in which the welds are to be made & conditions (e.g. protection from wind, temperature and rain).
· Authorize work instructions, the issuing and use of work instructions on the shop floor.
· Select suitable welding and associated equipment/facility required to produce the parts.
· Confirm suitable arrangement for preheating and post-heat treatment, including temperature indicators.
· Ensure personal protective equipment and other safety equipment applicable for the manufacturing process.
· Verify the suitability and validity of welders and welding operators qualification certificates.
· Preparation of weld plan and welder skill matrix.
· Verify the allocation of qualified personnel on respective jobs & machines.
· Coordinate for any production test.
· Verify the compatibility, delivery conditions, welding consumable inspection document, the storage and handling of welding consumables.
· In process surveillance and process compliance with the approved procedures.
· Visual examination & coordination for NDT & destructive testing (CWI Certificate)
· Coordination and knowledge transfer with other manufacturing locations of Wipro for weld related improvements.
· Recommend the necessary measures and actions with regard to non-conformance and corrective actions (e.g. weld repairs, re-assessment of repaired welds, corrective actions)
· The preparation and maintenance of the necessary quality records (including subcontracted activities)
· Conduct root cause analysis and recommend the corrective actions in case of weld failures.
· Contribute in continuous improvement in quality, productivity & cost reduction drives.
- Inspection, Safety and Other
- Follow WPS-Weld Procedure Specifications for each job
- Complete necessary production and inspection records
- Test and inspect welded surfaces and structure to discover flaws
- Move long, large, heavy parts using overhead crane
- Troubleshoot problematic issues and provide resolutions
- Interact with Supervisor to optimize productivity and eliminate downtime
- Monitor weld wire, safety equipment and supplies and notify purchasing when they are needed to be purchased
- Train and assist new welders as necessary
- Work Overtime as needed
- Report any maintenance issue requiring repair or replacement
- Report any safety or hazard issue
Posted date: 18 days ago